Nvw 01m transmission pdf

Part 3 i n past issues we looked at the design and operation of the vw 6speed transmission. In the development of the control unit software, the years of experience that volkswagen engineers have had with fuzzy logiccontrolled driving programmes that depend on driving. The 09d 6speed automatic transmission was developed at the famous japanese manufacturer of automatic transmissions, aisin co. Nv3550 transmission for sale, rebuild xtreme performance.

All rights reserved prefix letter t denotes toledotrans kit ttk brand transmission kits. Ele15 valve body parts kit sure cure kit sonnax requires the following tools. To view applications begin by selecting the vehicle manufacturer listed below. Sonnax transmission parts for vwaudi 01m applications. Introduction 1st printing audi, jetta, passat, march, 2010. In the serial number, the first digit refers to the year. Call us at 18002457722 to get our latest tech products you can visit us at. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Subsequently there were modifications with the increased gears which intended for the 2,8 liters powerful sixcylinder engines.

How to build a fiercely reliable aode4r70w transmission. The 01m designated transaxle, shown in figure 1, fust appeared hi the 1995 model year and was used hi a wide variety of the volkswagen car lines along with various engine combinations, including the 2. Vw 01m 4 speed fwd electronic control with lu converter revision 012012. Manual transmission identification with pics pennocks. The first is the model number of the transmission, while the second is the use of the first three digits of the transmission serial number. Design and function selfstudy programme 232 service. Print this page 01m automatic transmission parts catalogue.

Running gear consists of a lockup converter, oil pump, three planetary sets, clutch and brake units, hydraulic accumulators, valve body withsolenoids and a transmission control unit tcu. Im looking to replace my blown trans from my 2003 jetta with a 2. C o p y i n g f o r p r i v a t e o r c o m m e r c i a l f p u r p o s e s, i n p a r t o r i n w h o le, i s n o t ip e r m. Refer to figure 9 for shift solenoid application chart. Atsg transmission manuals full pdf 104 mb atsg automatic transmission service group transmission manuals are a collection of manuals for rebuilding transmissions from atsg. Likewise, if you are looking for a basic overview of a resume from complete book, you may get it here in one touch. For example, the fluid that works in the older 01m transmission is unsuitable for the dsg directshift gearbox. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. Section 30701 automatic transaxletransmission 6r80.

Acces pdf vw 01m transmission repair manual topics like cookbooks, diet books, selfhelp, spirituality, and fiction. Removal of the transmission fluid fill plug will relieve any vacuum that might have built up in the transmission. If volkswagen gave a maintenance interval and owners changed lifetime fluid then maybe the 01m wouldnt have such a bad reputation. Vw passat 96current this transmission is manufactured in germany by zf and carries the designation zf5hp19.

This aids in allowing the transmission fluid pan to be easily removed when the bolts are removed. Starting to fix a faulty solenoid and refresh the valve body on a 1998 volkswagen golf vr6 with the 01m transmission. Gm 6t404550 gf6 gen i concerns and repair techniques. Vw 01m transmission 65535 error automotive tech info. Our rebuilt nv3550 is an excellent choice for an upgraded transmission from your current pujo or ax15 transmissions. Certified transmission offers the following resource for those interested in knowing vehicle applications for the remanufactured 01m transmission. Vw ag4 095096 01m 09801p vw ag4 095096 01m 09801p 119 fwd 4 spd 958 556 966 976893 1 110 support reverse drum tube reverse clutch 150 892 229 037 048 554 048b forward drum 570 34 hub 039 100 120 140 861214 34 clutch 141 177 971 981862863 550 34 drum 960 970 860 980 560 c b a 252 710 254 255 251 614 584 250 242 857 241 sun gear. Only dealerships can power flush and fill the system i guess that means that once the trans fluid blows up, so does the trans. The compact sizes of a transmission of vw 01m allowed to mount with ease it.

How to swap your 01m to a 5speed manual tdiclub forums. The best thing to do for the vw 01m transmission is use oem fluid or pentosins atf1 fluid. Volkswagen 095096 01m, 09701n, 09801p fwd 4 speed d c e b a pump body stator 24 brake clutch b2 forward clutch k1 forward hub low reverse clutch b1 drive sun shell center support. The fluid that meets vw specification for your transmission. Automatic transmissions volkswagen type 01m cabrio, golf, golf iii.

Here are some things you need to know about fords aod, aode, and 4r70w transmission. The cables are held in this bracket and use two spring metal clips in the shape of a u to hold them in place the 84 4 speed case has brackets for cables used in fwd cars cast in to its case. Volkswagen 01 technical service information atsg automatic transmission service group pdf free online. Vw audi fluid tends to varnish easily at higher operating temperatures. Sonnax suggests the elimination of the oe antifreeze to atf cooler mounted on the transmission. Feb 01, 2014 012 volkswagen passat official factory repair manual 4 spd. The use of any other transmission fluid than merconsp, can result in the transmission failing to operate in a normal manner andor transmission failure. Are you having problems fixing a vw 01m transmission. The install was very straight forward, and new solenoids are included. I would estimate most 01ms have a lifespan of approximately 150,000 miles. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. Vw audi special tools 096, 097, 098, 01m, 01n, 01p valve body loom conducting foil removal tool part no. Procedure for return to basic settings automatic transmission service group index technical service information volkswagen 01m preliminary information the 01m designated transaxle, shown in figure 1, first appeared in the 1995 model year and was used in a wide variety of the volkswagen car lines.

Audi, jetta, passat, 09g09m atsg pdf online download. Vw audi ford ag4 095 096 097 098 01m 01n 01p automatikgetriebe explosionszeichnung ersatzteil katalog pdf download kostenlos als pdf bei automatic. For the parts lists i included cropped picture links to the etka pages relative to the 01m transmission. Transpeed automatic transmission 01m vave body for. Only has 2 pieces to its case so it does not have an end cap.

Ground gnd connection located on left next to relay panel check ground connections for corrosion and poor contact. When a vwaudi vehicle is exhibiting a symptom or is in failsafe. Vw01m transmission troubleshooting help, vw01m rebuilding. At our state of the art facilities, we have developed strict guidelines for all our rebuilding processes and that every nv3550 transmission is dyno tested to ensure flawless performance once it reaches you. Cables are used for shift and throttle pressure control. Consider this article as a resource and guide to test speed sensors, but equally an article as to what can possibly go wrong. We covered the theory and operation of the solenoids, the computer, and the clutches used to create six forward speeds and one reverse. Before the 01m transmission, vw used the 096 fourspeed for mk3 golfjetta. Vag 01m, ag4 4speed fwd electronic control with lockup converter.

The problem with our 01m transmission was that it would barely move the car in reverse. Do have diagnostic trouble codes dtcs and need vw 01m troubleshooting information. Once warm, we would have to rev the engine to 2000 rpm to get any sort of reverse gear engagement, and even then there was a lot of slippage so the car would barely move. Volkswagen atf fluid guide diesel news, info and guides. Information about rebuild transmission vw 01m, 01p initially automatic transmission of vw automatic transmission 01m intended for engines no more than two liters. Remove the transmission fluid pan and allow the transmission fluid to drain. Transmission electrical diagnosis troubleshooting help on all your transmission problems or questions. Vw 01m transmission solenoid valve 4 n91 open circuit valve body repair vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic transmission deployed in cabrio, jetta, golf, gti, new beetle manufactured between 1995 through 2005, and transverse engine passats manufactured between 1995 through 1997. Ac tools 096, 097, 098, 01m, 01n, 01p automatic choice. Failing to replace this washer may lead to premature failure of the washer after overhaul and major damage to the transmission. Automatic transmission 01m 00 general, technical data transmission, identification automatic transmission 01m, general information code letters, transmission allocation, ratios, equipment capacities repair instructions 01 on board diagnostic obd on board diagnostic obd. We build durability into one of fords most rugged transmissions ever. Introduction the automatic transmission is one of the most misunderstood, or just unknown, parts of todays cars.

For about the last 10kmi the forward drive pressure wont always stay up enough to keep it engaged in gear 1 from a sto. Volkswagen 263 stator support thrust washer always replace the stator support thrust washer during the rebuild. Since i was researching all of this forum about cutting and adding the wires to insert a 5speed manual, i didnt quite understand it. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Ford recommends the transmission fluid and bottom pan filter be changed. These transmissions have durability issues and rarely last past 150,000 miles 240,000 kms. Vw audi ford ag4 095 096 097 098 01m 01n 01p automatic berger. Atsg vw 09g 09m techtran transmission rebuild manual audi. Vw 01m transmission repair manual transmission repair manuals vw 01m, 01p.

Pdf of an 01m transmission rebuild manual or at least know where i could buy one. We are the largest automatic transmission parts manufacturer in china. Atsg vw 09g 09m techtran transmission rebuild manual audi, volkswagen, bmw, aisin tf60sn automatic transmission service group on. The 01m designated transaxle, shown in figure 1, first appeared in the 1995 model year and was. Introduction audi, jetta, passat, 09g09m transaxle automatic transmission service group 18635 s. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Remove oil pan plug, fill at the cap just above pan rail until fluid comes out pan tube. Technical service information automatic transmission service group o1m technicians guide index clutch. Tool02 valve body ratcheting plug adjustment tool part no. Application ratings vary significantly from general ratings.

The 01m transmission has 3 speed sensors which are found in the repair manual however tsb 019902 clearly. This is not the differential fluid which is independent of the atf and is a. This transmission was entirely engineered and most probably manufactured by the french company sta owned by renault in ruitz. Volkswagen audi group vag transaxle type is cast into top of transaxle case, next to atf cooler.

Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. The 01m transaxle is a 4 speed unit, with 4th gear being overdrive, and is equipped with a clutch in the torque converter. The 85 and up case does not have the cable brackets. Then take ps line bracket and trans wire harness bracket off mount bracket bolt stud. Additional information can be found in the official factory repair information and sources such as bentley publishers ssp selfstudy program. Volkswagen audi 01m 01n 01p 096 097 099 check ball springs.

What i intend to do in this article is to go through some of the history, basic function, common problems. The trans is sealed for life, and so is the special fluid inside of it. Vw vr6 01m transmission repair part 1 of 4 youtube. Transmission repair manuals vw 01m, 01p instructions for. The 01m is a 4 speed computer controlled fwd gearbox. Transmission rebuilders, however, can be driven crazy trying to troubleshoot the causes of hard. Transmission harness fits on vehicle loom 95on 1 ag4. Do you just have vw 01m questions and need some answers. Refer to the previous article the vw 01m speed sensors as additional information. The newer components are too sensitive, and the older fluid is essentially too coarse and viscous. We have developed specific tools and methods to study the complex noise mechanisms in transmissions and continually develop new measurement and analysis techniques. View and download volkswagen 01m user manual online. The 01m and 01p transmissions are built on the same version of the 4speed automatic transmission manufactured by vw.

I would recommend changing your fluid and filter in a volkswagen 01m transmission at 60,000 miles. West nile virus transmission cycle cdc pdf pdf 1 page west nile virus is most commonly spread to people by the bite of an infected mosquito. Sonnax 11994020 replacement transmission parts, volkswagen audi 01m, 01n, 01p check ball springs. Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. I am sure there are many failure modes for these transmissions, but i can almost guarantee you that if your transmission is shifting harshly, or thunking into first gear, then you are putting undue stress on it that will cause it to fail. Those of you whove been there, what was the symptom failure that caused you to do it. We have very good equipment to produce and to test, and we have enough stock and warehouse for your plan.

This washer retains a major amount of heat and becomes very brittle. Nv3500 gm 5 speed transmission parts allstate gear. How to professionally tint a car door window 20 vw jetta for beginners duration. For the learning and uninitiated techs, read the prior version. The 09g09m 6speed automatic transmission is installed in the following. The aw4 is a four speed, electronically controlled automatic transmission. The biggest thing 01m owners must keep in mind is that parts break for a reason.

Transmission nvh engineering engineering services roush provides noise and vibration engineering services to transmission and driveline manufacturers. Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems. Volkswagen vw ag4 095 096 01m098 01p fwd 4 spd d c e b a 75 070 034 530 510 520 179 211 962 pump body stator 500 852 144 972 104 124 145 intermediate clutch 233 232 231 149 108 128 148 574 876 050 875 forward clutch forward hub 964 974 877 284 285 984 564 114 4 low reverse clutch 154 967 977 885 630 center support 567 622 883 654. Technical manual, ag4 09509601m technical diagnostic guide.